| Tools
You May Need: |
- Drywall / Keyhole Saw
- Ladder
- Drop Cloths
- Power Drill / Driver
- Tape Measure
|
- Awl or Small Screwdriver
- Razor Knife
- Flashlight or Shop Light
- Pencil
|
|
Now that you have determined in which areas you would
like to install your QC-1500’s, it’s time
to go into your attic to mark the exact location for
each install from above.
You will need to take the cutout template, an awl or
small screwdriver, and a light to see your way. Remember,
only the framing members will support your weight, the
ceiling material will not!
Before going up, get your bearings. Get a feel for
where your chosen locations are in relation to the attic
access, lights, vents, smoke detectors, etc.. This will
help you find the correct locations faster. It is also
helpful to have someone help you from below. They can
help by tapping, or talking to you as you get to each
location.
When you find a location, move the insulation away
to get a clear view. Make sure the template fits between
the framing, and there are no other obstructions in
your chosen location. If there is a reason you can not
use the exact spot, find a location in the area that
does work. Place the template on the spot and mark it
by making a hole through the center of the template
through the drywall or plaster with your awl, or screwdriver.
(Repeat these steps at each
location)
Once all locations are marked, move the insulation away
and return below to the house. It’s now time to
cut the holes at each air intake location.
Place the cutout template at each location making sure
you have 2 inches of clearance all the way around it.
The air grill that will be installed later is larger
than the template. While holding the template in place,
mark around it with a pencil. Using a keyhole saw, or
similar device, cut out the hole.
(Repeat these steps at each
location)
Once all the holes are cut, it’s time to get the
system in the attic. Open and unpack each QC-1500. Make
sure all parts are present. Most of the system comes
pre-assembled. If your attic is spacious, you may wish
to complete the assembly of each QC-1500 before taking
them up. If your attic is shallow, or tight, you may
wish to take the various parts to each location separately,
and complete the assembly in the attic.
You will need to attach one end of the ducting to the
motor head assembly.
It’s now time to hang the motor heads from the
rafters. Your goal is to hang the motor head as far
from the hole in the ceiling as possible, while making
sure the other end of the duct will easily reach the hole.
Using the metal strapping attached to the motor head
assembly, and the gray deck screws provided, hang the
motor head from the rafters. Make sure the motor head
is fairly level side to side. Again, make sure the ducting
will reach the ceiling cut out with a little slack.
You will need to secure the ducting from below later
in these instructions.
Very important!
Remove the shipping tape and shipping blocks from the
back draft dampers. Make sure the dampers will open
and close easily and without obstruction. Also, make
sure the fan blade spins freely. This is very important
to system operation.
(Repeat these steps at each
location)
Once all of the QC-1500’s are hung, it’s
time to go below and install the ceiling grills
at each intake location.
Look through the hole and make sure there are no kinks
or twists in the ducting. Insert a ceiling box through
the hole in the ceiling. While holding it in place,
install the 4 black 13/8" drywall screws through
the plaster ground flange. This will secure the box to the opening.
Remove ceiling grill and screws from it’s packaging.
Center the grill over the ceiling box, install the white screws through the mounting
holes in the grill at a slight angle into the plaster ground flange of the ceiling box. It might be easier to first pre-drill the holes in the flange with an 1/8" drill using the ceiling grill as a template. Be careful not to over-tighten. Carefully
snug the edge of the grill to the drywall. Some ceiling
surfaces are uneven and may cause a small gap to be
present. This can easily be caulked later if excessive.
(Repeat these steps at each
location)
Return to the attic and go to each location. Using the
nylon straps and the pan head screws provided, support
the duct to the framing. Make sure the motor head is
still level and the dampers still close naturally. This
will stabilize the entire assembly. Replace any insulation
that was removed. |